Product

mightyZAP, the micro linear servo actuating solution
for the era of the 4th industrial revolution

  • The 2nd Generation of mightyZAP actuators supporting position, current and speed control
  • Coreless Moter (12VDC)
  • 53mm Stroke
  • Rated Load / Max Speed (No Load) : 55N / 10.3mm/s
  • Max Allowable Load : 110N (at under 20% Duty Rate)
  • Stall Force at Current (1.6A / 800mA / 200mA) : 330N / 250N / 75N
  • Data Communication : RS-485 (Built-in Drive)
  • Protocol : IR Robot open Protocol / MODBUS RTU Protocol
  • Gear Ratio 20:1
  • Mechanical Self Lock (Z Axis Use) : Yes

Main Features

FORCE Control

  • Stall Force and current control based on current feedback
  • Current feedback allows detection of objects and obstacles
  • Possible to maintain constant force for a certain time (Applicable to Gripper, etc.)
  • Precision position & Dynamic speed control
  • 30~50μm Unidirectional repeatability & Position feedback (Varied by each stroke version. See spec chart.)
  • Absolute position sensing via Potentiometer (No Calibration needed)
  • 32Bit Micro controller, High resolution (4096) A/D converter
  • 1024 steps dynamic speed control (Fastest speed is default.)

Durability & Safety

  • Heavy Duty Reliable 12V coreless DC motor with 7 ~ 13V input voltage range
  • Metal alloy rod
  • Engineering plastic case (27mm stroke version)
  • Aluminum stroke case & engineering plastic motor case (40mm / 53mm / 90mm)
  • Current control allowing longer life cycle & safer control
  • Life-cycle Reference Data is on our website (Under 50% duty cycle recommended)
  • Vertical (Z axis) use is possible due to mechanical Self-lock (Certain models are not applicable, see the model chart)
  • Smart overload protection by calculation of cumulative current
  • LED indicator shows voltage/overload error status and also shows simple circuit damage diagnosis

Easiness

  • Compact size for space constraints
  • Hassle-free, Built-in drive circuitor
  • Daisy chain serial connection between servos
  • Various mounting solutions
  • Detachable and 90° rotatable hinge design (Patented)
  • Various APIs / Libraries / Examples of programming languages (C# / C++ / Python / Java / LabView/ Raspberry Pi /
    Arduino etc.)
  • Dedicated PC Software (Parameter setting & simple motion testing) and PC USB Interface (IR-USB02) available
    (Optional)
  • LED Error indicator & LED self-diagnosis function
  • Paired with various controller types (PC / PLC / Arduino / Rasberry-Pi / RC Controller / Dedicated embedded
    board etc.)

Variety and Line-Up

  • Various Stroke options (27mm*, 40mm , 53mm, 90mm)
  • Various Rated Load options (10 to 100N)
  • Various Speed options (7.7 to 110mm/s at No load condition)
  • Two types of data communication options (TTL or RS-485)
  • IR open protocol and Modbus RTU Protocol available (refer to the dedicated user manuals)
  • TTL(Data comm.) or PWM(Pulse signal) is automatically recognized in TTL/PWM version
  • Customization is actively available
  • * 27mm stroke can be extended to 30mm using IR-USB01

Applications

  • Medical device and Lab equipment
  • Kiosk machines
  • Robotics
  • Automation (Factory / Home / Agriculture etc)
  • Production and inspection jigs
  • UAV (Fixed wing / Helicopter / Multicopter etc)
  • DYI, Education, Hobby, etc

Common Specifications

RepeatabilityStrokeUnidirectional
27mm / 40mm30μm(0.03mm)
53mm40μm(0.04mm)
90mm50μm(0.05mm)
Mechanical Backlash0.03mm(30μm)
Rod TypeMetalAlloy Rod
Motor TypeCorelessMotor
Rated Voltage12V
Motor Watt26W
Recommended Duty CycleAt Rated LoadAt Max Applicable Load
Max 50%Max 20%
Current Accuracy±15%at Over 50mA
Position Sensor10KΩlinear Potentiometer
Input Voltage Range7 ~13V
Current ConsumptionIdleRatedStall
DefaultMAX
20mA380mA800mA1.6A
Audible NoiseApprox. 50db at 1m
LED IndicationTwo Errors Indications (Input voltage, Overload)
Pulse Signal / Pulse RangePWM (PT version, R/C Hobby Signal)
900μs(Retracted)-1500μs(Center)-2100μs (Extended)
Data Communication / ProtocolRS-485 or TTL(PT version) / IR Robot open protocol
Ingress ProtectionIP-54(Dust & Water Tight)
Size / Weight
(Excluding rod-end & hinge)
27mm57.5(L)x29.9(W)x15(H)mm/ 49~52g
40mm86.9(L)x36(W)x18(H)mm/ 96~99g
53mm111.5(L)x36(W)x18(H)mm/ 124~127g
90mm151.5(L)x36(W)x18(H)mm/ Approx. 177g
Operating Temperature-10℃~ 60℃
Wire HarnessTTL(PTversion) : Molex to Molex Type (Molex 50-37-5033, 3pins) / 200mmlength, 0.08×60(22AWG)
or RS485(F version) : Molex to Molex Type(Molex 0510650400, 4pins) / 200mm length, 0.08×60(22AWG)

Dimension

Standard Accessories